Sharing experience wit the time flies
Posted: Sun May 27, 2018 7:03 pm
Today is a great day because I completed my Time Flies kit !
This is by far the best experience in electronics since many years.
I would like to thank Tony for this great kit, for his support and his kindness...
It was not so easy to assemble and to fine tune it. I would like to share my experience and give some hints to others...
First thing to mention, I tried to assemble some SMD components with a hot air soldering system, but definitively, I feel more comfortable with my Weller soldering iron, and... a pair of 3,5x magifying glasses.
GPS Mouse:
- No difficulty with it. The only problem was the range of the 433Mhz emitter that was too limited (5m max)(I saw that during the tests with the Power controller unit).
- To improve the range, I removed the piece of wire that connect the 433 module to the antenna printed on the PCB (this was the wire described in the instructions: "Solder a piece of wire from the pad on the top right corner of the Tx module to the PCB - there's a hole almost directly below it:")
- And instead of that wire , I connected a 17,3cm insulated copper wire (I took a 0.5mm wire from an old transformer but a wire similar to the Power Controller antenna will be OK)
- I wrapped this wire around the GPS case.
- The range is now excellent (+20m)
I don't understand why the range was so poor with the printed PCB antenna...
Power Controller:
- No difficulty with it
- Just a warning: If you want to use the switch, be aware that it is connected to nothing. You will have to solder a small wire between the switch and the + connection toward the batteries. This is described in detail in a separate post in the Power Controller section.
- A great thanks to the Polyfuse that prevented a catastrophe when connecting the USB cable with the 15V and the GND inverted!!! (see below in the Levitation Base paragraph)
Levitation Base
- I had some trouble with the WS2812b leds in daisy chain: Vcc of Led3 (left) was not connected (bad solder). So the led received signal through the Din pin without Vcc connection and went out of work... I had to unsolder it. I ordered some leds through Aliexpress and i am waiting for them to be delivered to replace it. Of course, the unit can work without the Led...
- More serious trouble: My USB cable had a loose wire (data wire) in the micro-usb connector (intermittent connection depending of the position of the cable).After some investigations, it appeared theat the loose connection was in the cable and not in the micro-usb fixed on the board.
So I cut the micro-USB connector at the end of the cable and replaced it by the one provided in the kit.
I soldered:
- the data wire (blank wire)
- the GND wire (black wire)
-the Vcc-15V- wire (red wire)
When I tried this cable, I thought this was the end of my Time Flies kit :
- No power on the levitation base
- The Power Controller went on and off at high speed...
The reason is that the USB cable is VERY specific. It is mentionned in the instruction to be careful with that special USB cable but I thought that it was just because it provides 15V instead of 5V...
In fact, it is a "little" more specific:
- The 15V is coming from the Black wire
- the 0V is coming from the Red wire !!!
I soldered correctly the wires in the micro-USB and... to my surprise... everything was powered correctly. No components were damaged.
This is certainly due to the Polyfuse protection that saved the life of the components!
- As mentionned in other posts in the Levitation Base section, I also had some trouble with the capacitive sensor: When trying to fly the magnet, sometimes, the capacitive sensor displays a steady red light and the tone increases to the fifth step and never end: I suspect magnetic interference with the sensor. In that case, you have to cut the power and start again.
So I unsoldered the capacitive sensor from its location (above the PIC) and soldered it on the left side (as shown on a picture in the case assembly section). I described how to solder it in a post in the levitation base section. it is still not ideal (When struggling to put the magnet, it still provokes a steady red light on the capacitive sensor from time to time. But the situation is better, the sensor seems less sensitive to magnetic perturbation...). If anyone has suggestion to improve that, do not hesitate...
Clock Unit
- A little tricky to assemble due to the microscopic size of the SMD's
- During first tests:
--> One IN-14 refused to start: this was due to a MPSA92 collector not soldered: easy to fix
-->all tubes (IN-14, IN19) displayed several figures at the same time, as if several cathodes were activated simultenaously.
--> to fix that issue, I used some alcohol to clean the solder flux.
--> at that step, everything was OK but a remaining issue: for all tubes, when displaying a 5 (cathode pin 7) , the 6 (cathode pin 8)was also slighty lighted. And when displaying a 6 , the 5 was slightly lighted.
--> So I checked the resistance between pin7 and 8 of the tubes and I found... 10,2kOhm (instead of +30MOhms). After investigations, it appeared that it was tube #2 that had an internal 10,2kOhm resistance between pin7 and pin8. Fortuanetly, I had a spare IN-14, I replaced it and now everything is fine!
--> Last tricky part: Align the clock correctly above the Levitation base. I rotated the magnet as described in the instruction. It is not so easy to find the right position (I put a mark with a pen on the magnet to pinpoint its position and be more efficient in the successive tests)
Now everything is working perfectly, I am playing with the BlueTooth terminal from my Samsung to discover the different commands.
I am also reading the assembly code to learn how to use the "Blu Nose" commands: I will document them when I will be ready!
Thank you again, Tony, for this great kit !
I am looking forward to the next one
This is by far the best experience in electronics since many years.
I would like to thank Tony for this great kit, for his support and his kindness...
It was not so easy to assemble and to fine tune it. I would like to share my experience and give some hints to others...
First thing to mention, I tried to assemble some SMD components with a hot air soldering system, but definitively, I feel more comfortable with my Weller soldering iron, and... a pair of 3,5x magifying glasses.
GPS Mouse:
- No difficulty with it. The only problem was the range of the 433Mhz emitter that was too limited (5m max)(I saw that during the tests with the Power controller unit).
- To improve the range, I removed the piece of wire that connect the 433 module to the antenna printed on the PCB (this was the wire described in the instructions: "Solder a piece of wire from the pad on the top right corner of the Tx module to the PCB - there's a hole almost directly below it:")
- And instead of that wire , I connected a 17,3cm insulated copper wire (I took a 0.5mm wire from an old transformer but a wire similar to the Power Controller antenna will be OK)
- I wrapped this wire around the GPS case.
- The range is now excellent (+20m)
I don't understand why the range was so poor with the printed PCB antenna...
Power Controller:
- No difficulty with it
- Just a warning: If you want to use the switch, be aware that it is connected to nothing. You will have to solder a small wire between the switch and the + connection toward the batteries. This is described in detail in a separate post in the Power Controller section.
- A great thanks to the Polyfuse that prevented a catastrophe when connecting the USB cable with the 15V and the GND inverted!!! (see below in the Levitation Base paragraph)
Levitation Base
- I had some trouble with the WS2812b leds in daisy chain: Vcc of Led3 (left) was not connected (bad solder). So the led received signal through the Din pin without Vcc connection and went out of work... I had to unsolder it. I ordered some leds through Aliexpress and i am waiting for them to be delivered to replace it. Of course, the unit can work without the Led...
- More serious trouble: My USB cable had a loose wire (data wire) in the micro-usb connector (intermittent connection depending of the position of the cable).After some investigations, it appeared theat the loose connection was in the cable and not in the micro-usb fixed on the board.
So I cut the micro-USB connector at the end of the cable and replaced it by the one provided in the kit.
I soldered:
- the data wire (blank wire)
- the GND wire (black wire)
-the Vcc-15V- wire (red wire)
When I tried this cable, I thought this was the end of my Time Flies kit :
- No power on the levitation base
- The Power Controller went on and off at high speed...
The reason is that the USB cable is VERY specific. It is mentionned in the instruction to be careful with that special USB cable but I thought that it was just because it provides 15V instead of 5V...
In fact, it is a "little" more specific:
- The 15V is coming from the Black wire
- the 0V is coming from the Red wire !!!
I soldered correctly the wires in the micro-USB and... to my surprise... everything was powered correctly. No components were damaged.
This is certainly due to the Polyfuse protection that saved the life of the components!
- As mentionned in other posts in the Levitation Base section, I also had some trouble with the capacitive sensor: When trying to fly the magnet, sometimes, the capacitive sensor displays a steady red light and the tone increases to the fifth step and never end: I suspect magnetic interference with the sensor. In that case, you have to cut the power and start again.
So I unsoldered the capacitive sensor from its location (above the PIC) and soldered it on the left side (as shown on a picture in the case assembly section). I described how to solder it in a post in the levitation base section. it is still not ideal (When struggling to put the magnet, it still provokes a steady red light on the capacitive sensor from time to time. But the situation is better, the sensor seems less sensitive to magnetic perturbation...). If anyone has suggestion to improve that, do not hesitate...
Clock Unit
- A little tricky to assemble due to the microscopic size of the SMD's
- During first tests:
--> One IN-14 refused to start: this was due to a MPSA92 collector not soldered: easy to fix
-->all tubes (IN-14, IN19) displayed several figures at the same time, as if several cathodes were activated simultenaously.
--> to fix that issue, I used some alcohol to clean the solder flux.
--> at that step, everything was OK but a remaining issue: for all tubes, when displaying a 5 (cathode pin 7) , the 6 (cathode pin 8)was also slighty lighted. And when displaying a 6 , the 5 was slightly lighted.
--> So I checked the resistance between pin7 and 8 of the tubes and I found... 10,2kOhm (instead of +30MOhms). After investigations, it appeared that it was tube #2 that had an internal 10,2kOhm resistance between pin7 and pin8. Fortuanetly, I had a spare IN-14, I replaced it and now everything is fine!
--> Last tricky part: Align the clock correctly above the Levitation base. I rotated the magnet as described in the instruction. It is not so easy to find the right position (I put a mark with a pen on the magnet to pinpoint its position and be more efficient in the successive tests)
Now everything is working perfectly, I am playing with the BlueTooth terminal from my Samsung to discover the different commands.
I am also reading the assembly code to learn how to use the "Blu Nose" commands: I will document them when I will be ready!
Thank you again, Tony, for this great kit !
I am looking forward to the next one